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What we do
WHAT WE DO
With early years working in the sports helmets field, we have more than 18 years experiences been engaged in manufacturing sporting helmets, with our foresight background in management system, we successfully passed Quality certification to fully equipped production facilities and advanced equipment to ensure each of production.
Plus with our high-quality professional and technical design team, with a strict and sincere attitude and a high sense of responsibility and continuous improvement, from the Ideals create to pre-production, mass-production with strictly quality control in each progress, in order to provide customers the safest and most satisfactory protection products.
Production Procedure Details
1 CREAT NEW DESIGN
Provide the design demand to us,like reference photos, features,drawings or samples,our design team will help you to realize into final appearance and constrution,to finger out of full solution
2 3D SCAN
The more acurate of datas on the design we support customer with 3D scanner get all of the needs to create the final construction.
3 PROTOTYPE
The most important of design verification is from first prototype. We adapt with 3D printing and CNC processing to make construction and function samples for study before kick-off the tooling.
4 MOLDING
How to design the successful mold for mass production is the key of whole project. The major factors related to mold material, accurate processing, tooling constructions, and stable performance for production.
5 EPS RAW MATERIALS
To meet customers standards, the forming raw materials need to be ensure quality, our EPS beats all imported from USA.
6 EPS FOAMING
Our foaming workshops always put the highly attention to produce each pieces of helmet with stabe quality to ensure the performance of each units.
7 SCREEN PRINTING
We can print the pattern which you liked. We use non-toxic, eco-friendly paint for our entire process.
8 VACUUM & ABS INJECTION
The selection of PC materials makes your helmet lighter, easy wearing. And the hard ABS makes different styles, both styles with safety in protection.
9 TRIMMING
The trimming process to cut off all of extra parts and keep the entire shell of each surrounding with streamlines and construction appeared properly on the shells.
10 LABELING
To stylish the design, the labels are the best decoration, our skilled labeling workers can work out to match the requriements of your needs always.
11 LINING
The lining process help customers products with different level of products. The hot-seal and cold process are can customized by your own design with different logos or shapes.
12 STITCHING &SEWING MACHINERY
The process of padding, lining, parts details Could help you to ensure wearing comfort.
13 PAINTING
We use environmental protection paint to decorate your helmet according to your preferences.
14 IPQC INSPECTION
To ensure each process are under qaulity control each workshops we assign QC guys to strictly following the standards to monitor the production status time by time.
15 ASSEMBLY
The final step is to assembly the helmet unit following S.O.P., our qualified workers will according to customer's approval samples to fulfill the final unit with packing.
16 QA INSEPCTION AND WAREHOUS STORAGE
Each batch of orders finish will inform QC to do the final inspection. If all done and PASS, the goods send to the warehouse waiting for shipment.
